PAP – plate for arthrodesis of the mouldy subglobe

Development and Manufacturing of Custom Joint Arthrodesis Plates — Turnkey Solution

Description

What is Joint Arthrodesis?

Arthrodesis is a surgical procedure that fuses the bones forming a joint to stabilize it and relieve pain. During the operation, the surgeon creates an ankylosis (fusion) between joint bones to eliminate mobility and restore function. Since joint fusion is a complex biological and mechanical process, successful outcomes often require the use of individualized implants. Postoperative physiotherapy and rehabilitation may be necessary to ensure full functional recovery.

Advantages of Custom Arthrodesis Plates

Precision Fit
Custom plates are designed based on each patient’s specific anatomical features obtained via CT imaging. This ensures maximal conformity to the joint surface and optimal biomechanical support.

Tailored Design
Each plate is developed and manufactured to meet the individual needs of the patient. This includes unique shapes, sizes, and configurations tailored to the clinical condition and joint structure.

Minimally Invasive Surgery
The implant’s customized design allows for tissue-sparing surgical approaches, minimizing trauma to surrounding tissues, expediting recovery, and reducing complication risks.

High-Quality Materials
Implants are 3D-printed from medical-grade titanium alloy (Ti6Al4V Grade 23 ELI), known for its high strength, corrosion resistance, and biocompatibility. These properties are crucial for long-term durability and successful bone fusion.

Personalized Treatment
Custom-made implants enable surgeons to execute treatment plans with high accuracy, achieving optimal outcomes tailored to the patient’s unique anatomy and pathology.

Workflow: From Planning to Recovery

  1. Consultation
    Initial evaluation by a qualified veterinary orthopedic surgeon to assess your pet’s condition and determine the best treatment strategy.

  2. CT Imaging
    High-resolution computed tomography (CT) provides detailed visualization of the joint and serves as the basis for developing a precise 3D model.

  3. Implant Design Process

    • CT segmentation and detailed anatomical analysis

    • Surgeon–engineer consultation to assess clinical nuances

    • 3D modeling of the custom implant

    • Surgeon approval of the final design

    • Production of anatomical models and polymer prototypes via 3D printing for verification and final design confirmation

  4. Implant Manufacturing

    • Final implant is 3D-printed in titanium alloy (Ti6Al4V Grade 23 ELI)

    • Rigorous quality control checks precede delivery to the surgical team

  5. Surgery
    A skilled orthopedic surgeon performs the arthrodesis procedure using the custom implant to ensure precise alignment and secure fixation.

  6. Rehabilitation
    Following surgery, the patient may undergo physiotherapy and rehabilitation to restore function and mobility.

This advanced treatment approach significantly improves quality of life and mobility in pets suffering from chronic or severe joint conditions by reducing pain and restoring stability.

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